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Electroplated adjustable and stationary diamond reamer
Adjustable Electroplated diamond reamers
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Adjustable diamond reamer Single Stroke Honing Tools
Adjustable diamond reamer Single Stroke Honing Tools
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Electroplated adjustable and stationary diamond reamer
Adjustable Electroplated diamond reamers
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Electroplated adjustable and stationary diamond reamer
Adjustable diamond reamer Single Stroke Honing Tools
Adjustable diamond reamer Single Stroke Honing Tools
Home Diamond tools Electroplated Diamond Reamer for Adjustable and Stationary Type
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Electroplated Diamond Reamer for Adjustable and Stationary Type

Diamond reamers produce accurate geometrical holes with a controlled surface finish. They feature a diamond spiral sleeve mounted on a conical spindle, which gives their diameter a perfect adjustment. The two types of diamond reamers are electroplated adjustable and stationary diamond reamers. Both types are ideal for use when errors are made while working on a work piece. With these diamond reamers, you can make corrections easily on errors made on geometrical holes during initial production processes. Besides, diamond reamers are ideal tools for hole finishing of ferrous automobile parts,  cast iron-based hydraulic parts, and so on

Note:

Our production time for customized specifications is around 15 days. Contact us today for a sample product before placing your order. Price is negotiable depending on the quantity of your order.

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SKU: dfe372b6eedb Categories: Auto industry, Diamond tools Tag: For grinding
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Description

Electroplated Diamond Reamer for Adjustable and Stationary Type

Diamond reamers are designed to produce accurate geometrical holes with a controlled surface finish. They feature a diamond spiral sleeve mounted on a conical spindle, which gives their diameter a perfect adjustment.

The two types of diamond reamers are electroplated adjustable and stationary diamond reamers. Both types are perfect for use when errors are made while working on a work piece. With these diamond reamers, you can make corrections easily on errors made on a geometrical hole during prior production processes. Besides, diamond reamers are ideal tools for hole finishing of ferrous automobile parts,  cast iron-based hydraulic parts, and so on.

Adjustable Electroplated diamond reamers Electroplated adjustable and stationary diamond reamer

Need Customized abrasive tools whatsapp Mrbrianzhao

Important Features

  • Fast cycle times through maximum accuracy
  • Great product usage
  • User-friendly due to their simple structure
  • High hole precision
  • High performance

Detailed Description

The diamond reamer can work on a significant quantity of beads with plenty of tiny hones. Electroplated adjustable and stationary diamond reamers are usually used by designers and jewelry makers to enlarge material holes. Concerning hole processing, reamers can be very helpful, motorized or not.

Diamond Reamer Types

Diamond reamer is of two types,  which are often used in hole finishing. These include adjustable and stationary diamond reamers.

Adjustable Diamond Reamer

 

Adjustable diamond reamer Single Stroke Honing Tools

Adjustable Diamond Reamer comes with an edge diameter that can slightly be adjusted several times.  Due to this, there is a possibility in its expansion, which helps reduce its processing cost.

It’s a type that features lower piece cost, better statistical capability, and longer work-life when compared to carbide-tipped reamers. Adjustable diamond reamer comes with better geometric control, particularly on the roundness, size, and surface finish. This ensures lower costs and lesser requirements for bore/honing sizing. In addition, the reamer is characterized by a higher advantage when cutting tough material than some conventional reamers.

Specification of Adjustable Diamond Reamer

The adjustable diamond reamer can effectively help ream the inner diameter of cast iron and other brittle materials featuring maximum accuracy. The micron-level accuracy can be obtained repeatedly with one pass operation in the process. The abrasive sleeve and the external diameter of the tool can be adjusted according to the needed requirement. Also, this tool is designed for mass production under high precision.

Material Diamond
Length 80mm / 3.14in
Diameter 3mm, 3.5mm, 4mm, 4.5mm, 5mm, 5.5mm, 6mm, 6.5mm, 7mm, 7.5mm, 8mm, 8.5mm, 9mm, 9.5mm, 10mm, 10.5mm
·         Know that 3mm and 3.5mm are not Adjustable

Adjustable diamond reamer Single Stroke Honing Tools

Technical Data of Adjustable Diamond Reamer

Diameter Abrasive Sleeve Code Length of Abrasive Sleeve Select the abrasive sleeve according to the length and workpiece
Length of abrasive Length of workpiece
9.5 – 9.9 4-HPH-d1-XX-L 65/76/90 65 Workpiece < 28
9.9 – 12 5-HPH-d1-XX-L 65/76/90 76 25 < workpiece < 35
11.9 – 13.5 6-HPH-d1-XX-L 65/76/90/101 90 33 < workpiece < 45
13.4 – 17 7-HPH-d1-XX-L 65/76/90/101 101 43 < workpiece < 56
16.9 – 20 8-HPH-d1-XX-L 65/76/90/101/127 127 55 < workpiece < 76
21.9 – 24 9-HPH-d1-XX-L 65/76/90/101/127    

 

Important Components

  1. Lining
  2. Mandrel
  3. Abrasive Sleeve
  4. Gaskets
  5. Screw

Applications of Adjustable Diamond Reamer

  • To make mechanical opening parts in the met working field.
  • Installation on milling machines, drilling machines, etc.
  • Sizing and finishing precision bore.
  • For hard reaming and semi-precision reaming.
  • Valve body, hydraulic valve, and distribution valves
  • For brake cylinder, engine injection pump, rocker arms, supercharger, parking pawls, connecting rod, powered metal components, ceramic components, etc.

Features of Adjustable Diamond Reamer

  • Designed with high-quality diamond
  • Hard and durable
  • Ideal for copper, aluminum, woods, plastics, alloy, etc.
  • Can reduce reaming resistance
  • Help boost the precision and accuracy of the holed material
  • Can reduce surface hardness
  • Can boost quality processing, tool operability, and productivity

How to Use Adjustable Diamond Reamer

  1. Reassemble the rough reamer on the powerhead
  2. Open the footswitch. Then hold the valve body with both hands and push it forward in an even direction
  3. Make the reamer size smaller if the open reaming amount is large. And if the handle is loose, increase the reaming amount until you get suitable quality. Note that the operator’s handle control is uniform and has specific resistance during the pushing process.
  4. Avoid reciprocating the reaming process numerous times. The process is expected to be done back and forth.
  5. Do a thorough inspection of the reamed valve holes to see if they are the appropriate size and qualified. Then you can complete a batch of valve holes. With this use middle reaming and fine reaming to take turns. Note that the adjustment methods here are not different from coarse reaming.
  6. Continue with the reaming process. Use two reamers only if the batch size is not large. Coarse reaming uses a similar amount, one for the hard reaming process and the other for the medium of fine reaming after making size adjustment.

Stationary Diamond Reamer

Electroplated adjustable and stationary diamond reamer

Stationary diamond reamer is designed for fine reaming that falls under a high precision reamer. It’s perfect for production materials such as air conditioner, compressor cylinder hole, refrigerator, piston hole, hydraulic valve hole, nozzle oil pump, automobile engine cylinder, motorcycle, powder metallurgy, gear, super hard parts, gold pieces, and so on.

Specification of Stationary Diamond Reamer

Below are the manufacturer’s range and dimensions of stationary diamond reamers available in the market.

Product Number Product Name
Grain size #30~200
Accuracy of run-out 0.002
Accuracy of external diameter ±0.002(standard)

Application of Stationary Diamond Reamer

  • For cutting and grinding
  • For fine reaming
  • For mechanical hole processing and other general-purpose applications
  • For fine & rough hinge and fine grinding.
  • For precision machining of small holes (such as vitreous holes, taper holes, and through holes) of several brittle metal/non-metal workpieces.

Features of Stationary Diamond Reamer

  • Designed with a super diamond plating process for low cost and long work-life
  • Can improve abrasive sleeve design, which helps with quick chip removal
  • Feature better accuracy and heightened production efficiencies
  • Come with a good rigidity body and easy grinding
  • Stable machining hole size with lower tool life when compared to its adjustable counterpart.

Benefits  of Diamond Reamers

Check below to see diamond reamers are convenient and necessary.

  1. Excellent adhesion quality for a diamond coating and fastness.
  2. High-quality appearance via uniform diamond particles
  3. Great body structure for different parts.
  4. Highly efficient and designed for long-term use.
  5. Feature “tailor to measure” service option to create more value for customer service

Diamond Reamers and Their Industrial Fields/Work Areas

Below are the industrial fields/work area where diamond reamers are heavily used:

  • Hydraulic machines
  • Machinery or tools
  • Automobile
  • Bearings
  • Transportation Equipment Field

Industries with quality carbide drills, cobalt drills, and aircraft tools

More customized diamond tools are available, contact us.

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