Diamond Dressers are made with natural diamond and synthetic materials like CVD, PCD and MCD. in steel shanks of various shapes for straight or form dressing. For truing and dressing of conventional abrasive grinding wheels. It is including Single-point, multi-point, chisel shape, straight, angle, and radius configurations. They are used for improving abrasive grinder performance by helping round the wheel and clean, shape or open the wheel face.
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Diamond Dresser Size Chart | |
Grinding Wheel Size | Diamond dresser size(ct) |
100X12 | 0.1~0.3ct |
100X12~200X12 | 0.31~0.5ct |
200X12~300X15 | 0.51~0.8ct |
300X15~400X20 | 0.81~1ct |
400X20~500X30 | 1.01~2ct |
500X40 or above | 2~3ct |
Natural Diamond Dresser
The natural diamond dresser is used to trim the grinding wheel, which is mainly used for pistons, valves, bearings, crankshafts, gears, steel, rolls, pumps.
Trimming of grinding wheels for automotive parts, machine tool parts, marine parts, aluminum, copper and other industries.
Trimming of various resin and ceramic bond grinding wheels for tool grinding machines, internal cylindrical grinding machines and cylindrical grinding machines.
Conical diamond dresser, mainly used for the angle of a small grinding wheel within 300mm diameter or fine trimming of inner and outer arc.
Pyramid diamond dresser, mainly used for the angle of a large grinding wheel with diameter between 300~500mm or fine trimming of inner and outer arc.
A grinding wheel that processes diamond into a special shape, curvature, and angle
And turning tools mainly used for the grinding of grinding wheels, thread grinding wheels and external grinding wheels.
The product has long service life, good wear resistance and stability.
Formed Diamond Dresser
For precision grinding equipment, angle, curvature, outer circle, groove, step, etc.
Precision forming for aviation, bearings, crankshafts, piston rings, electronics, instruments
Trimming of high-precision grinding wheels such as watches.
Powder sintered diamond trimming pen
The diamond agglomerate is formed into the same cross-sectional shape as the ground part, in the table
The diamond is precisely embedded on the surface to shape the concave shape to improve performance.
Grinding wheel surface for tool grinders, thread grinders, profiling grinders,
And the surface finish of the centerless grinding wheel.
Diamond Dresser use method and precautions:
1. The diamond dresser is fixed on the fixture. The end face of the diamond dresser is perpendicular to the radial direction of the grinding wheel. The axial direction of the chain pen and the radial direction of the grinding wheel are optimally 10 to 15° for trimming.
2. The diamond dresser can be used without prior sharpening. After the surface layer of diamond is used up, it will continue to be ground until the other layer of diamond is exposed, and it can be used continuously.
3. The amount of cutting during trimming is generally 0.02~0.04mm per stroke, and the longitudinal cutting speed should be uniform (preferably automatic cutting). The general speed is 100~500mm/min, the cutting speed is lower than the roughing speed when finishing. The working stroke is 2~4 times, and the empty stroke is 1~2 times.
4. When the grinding wheel is trimmed, the coolant should be added. It is strictly forbidden to quench after heat.
Diamond Dresser Specification | ||||
Item No: | Approx Carat | Grinding Wheel Size (mm) | Material | |
HS018 | 0.18 | Ø150×25 or smaller | Natural Diamond | Synthetic Diamond |
HS020 | 0.2 | |||
HS025 | 0.25 | |||
HS035 | 0.35 | Ø150~Ø300×25 | ||
HS050 | 0.5 | |||
HS075 | 0.75 | |||
HS010 | 1 | Ø300~Ø450×25~40 | ||
HS015 | 1.5 | Ø450~Ø600×50~100 | ||
HS020 | 2 | Ø600/or larger | ||
HS030 | 3 | |||
HS035 | 3.5-5 |